| Rubber moulds are made from my hand-forged originals. |
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The moulds are filled with wax. |
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The wax castings. |
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The wax handles are grouped together on a large lump of wax called a tree. |
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The tree is placed in a vessel which is filled with a special type of plaster called the investment. |
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Once the investment has set the wax is melted out using a kiln. The old wax is re-used to make more trees. |
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Molten metal is poured into the cavities left by the wax. |
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The investment is removed by quenching the vessel in water. |
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The handles after quenching. |
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They are now shot blasted to clean them. |
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And cut from their sprue. |
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Fine fettling using an abrasive flap wheel to remove any imperfections. |
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The fixing holes are drilled and tapped. |
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They are now polished in a vibro polisher using an abrasive compound. |
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Patinated to a dark brown colour. |
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Polished in a vibro polisher using a polishing compound. |
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They are dried and ready to go. |